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Re: Euro 535i LS Turbo Build Thread

Posted: Jun 23, 2015 12:18 AM
by Kyle in NO
Damn.

Re: Euro 535i LS Turbo Build Thread

Posted: Jun 25, 2015 1:28 AM
by wkohler
This sounds like a car Kyle owns.

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 10, 2015 6:06 PM
by T_C_D
Update. Turbo never smoked again but the 2pc intake manifold split again and was leaking. Took a few weeks but I bought a LS6 factory manifold and got it installed last night. Hoping to be able to get some miles on it now.

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Re: Euro 535i LS Turbo Build Thread

Posted: Jul 10, 2015 6:07 PM
by wkohler
Sexy.

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 13, 2015 8:57 PM
by Hffvdbl
That looks really good Todd

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 14, 2015 10:16 AM
by Duke
Strut bar wont work.

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 16, 2015 10:47 PM
by T_C_D
I finally have some seat time with everything seemingly working properly. I ordered 80lb injectors today because the 50lbers are maxed out by 5500rpm. Engine feels very strong. Much stronger than anything I have ever driven. Looks like it's going to be exactly what I envisioned. :D

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 17, 2015 12:20 AM
by Mark 88/M5 Houston
T_C_D wrote:I finally have some seat time with everything seemingly working properly. I ordered 80lb injectors today because the 50lbers are maxed out by 5500rpm. Engine feels very strong. Much stronger than anything I have ever driven. Looks like it's going to be exactly what I envisioned. :D
Sounds great Todd, keep the updates coming.

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 21, 2015 9:14 AM
by Brad D.
T_C_D wrote:I finally have some seat time with everything seemingly working properly. I ordered 80lb injectors today because the 50lbers are maxed out by 5500rpm. Engine feels very strong. Much stronger than anything I have ever driven. Looks like it's going to be exactly what I envisioned. :D
That's awesome. Do you have plans on dyoning once you install the new injectors?

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 21, 2015 5:30 PM
by Shawn D.
T_C_D wrote:I finally have some seat time with everything seemingly working properly. I ordered 80lb injectors today because the 50lbers are maxed out by 5500rpm. Engine feels very strong. Much stronger than anything I have ever driven. Looks like it's going to be exactly what I envisioned. :D
Awesome!

Re: Euro 535i LS Turbo Build Thread

Posted: Jul 24, 2015 3:40 PM
by T_C_D
Brad D. wrote:
T_C_D wrote:I finally have some seat time with everything seemingly working properly. I ordered 80lb injectors today because the 50lbers are maxed out by 5500rpm. Engine feels very strong. Much stronger than anything I have ever driven. Looks like it's going to be exactly what I envisioned. :D
That's awesome. Do you have plans on dyoning once you install the new injectors?
Hopefully end of next week.

Re: Euro 535i LS Turbo Build Thread

Posted: Aug 26, 2015 11:34 PM
by stoney
What was the reason behind fitting the smaller stroke crank?

Do you plan raising the rpm ceiling?

At what boost are these turbos in their efficiency range?

Re: Euro 535i LS Turbo Build Thread

Posted: Aug 27, 2015 11:13 AM
by T_C_D
stoney wrote:What was the reason behind fitting the smaller stroke crank?

Do you plan raising the rpm ceiling?

At what boost are these turbos in their efficiency range?
I wanted the short stroke for fun. super safe rev limit is 7000 instead of 6500. Turbo is happy in the 8-15psi range for this motor.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 15, 2015 3:14 PM
by T_C_D
Nice weather this morning (78F). I went to a new dyno shop that specialize in LS motors but both of their tuners were absent so I was on my own. AFR in the mid 11s and timing is probably close. Boost not super smooth and tapered a little or it would have made more HP. That being said I am super happy with the result. The way this engine makes power is exactly what I wanted. Will be bumping the rev limit a few hundred rpm since it is so happy at 7000rpm. Plenty of room for more boost if I wanted but highly unlikely since the engine will make a lot more power at the dragstrip in cooler temperatures.

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https://youtu.be/tJ9jK9gInxU

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 15, 2015 3:22 PM
by Mark 88/M5 Houston
Looks quite nice Todd; congratulations!

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 15, 2015 3:40 PM
by tig
:clap:

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 15, 2015 4:40 PM
by Bill in MN
It's time for that engine to get transplanted into my chassis.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 16, 2015 1:52 AM
by Jelmer538i
Nice!

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 16, 2015 10:56 PM
by Kyle in NO
Bill in MN wrote:It's time for that engine to get transplanted into my chassis.
But doesn't your chassis reject transplants? :laugh:

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 16, 2015 10:59 PM
by wkohler
hahahaha.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 17, 2015 11:02 AM
by turbodan
That dyno chart is beautiful.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 17, 2015 11:09 AM
by T_C_D
turbodan wrote:That dyno chart is beautiful.
Thanks Dan. I spoke to the cam designer and he thinks I am missing a little power at 6500rpm. It should peak there, not be flat. I was able to finally plot the required airflow across the turbo compressor map and the turbo is undersized. Compressor is operating at 68% efficiency above 5500rpm. Both the compressor wheel and the turbine need to be a little bigger. They are currently 67mm billet and P trim. This winter I'll go to 72mm billet and Q trim. The 72mm will be operating at 78% above 5500rpm. This will really help the top end. I think 535+ at a solid 10psi should be easily attainable.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 17, 2015 1:47 PM
by offroadkarter
Hey Todd, I do believe I came across your car on the internet

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Source: https://www.flickr.com/photos/136164148 ... 8575261346

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 17, 2015 5:40 PM
by ldsbeaker
Wow! That is some terrific power!

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 18, 2015 1:16 PM
by Bill in MN
Kyle in NO wrote:
Bill in MN wrote:It's time for that engine to get transplanted into my chassis.
But doesn't your chassis reject transplants? :laugh:
Oh now aren't we cute :laugh:

Nice job Todd!!!!

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 20, 2015 10:31 AM
by Good & Tight
Those #'s are without the turbo hooked up right..?

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 20, 2015 10:33 AM
by T_C_D
Good & Tight wrote:Those #'s are without the turbo hooked up right..?
:?

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 20, 2015 12:22 PM
by Good & Tight
T_C_D wrote:
Good & Tight wrote:Those #'s are without the turbo hooked up right..?
:?
Todd was kidding about the turbo not being hooked up. It's a nice flat power band, just thought it would make north of 600 being an LS engine.
What psi was that dyno run..?

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 20, 2015 12:26 PM
by T_C_D
Good & Tight wrote:
T_C_D wrote:
Good & Tight wrote:Those #'s are without the turbo hooked up right..?
:?
Todd was kidding about the turbo not being hooked up. It's a nice flat power band, just thought it would make north of 600 being an LS engine.
What psi was that dyno run..?
It's a baby motor. 4.8L with big bore, 9.5CR at a little less than 10psi. It's making exactly what it should. About 20-23rwhp per psi of boost. 5 more psi and it's way over 600rwhp but I doubt I'll ever do that. My intention is to optimize the current setup and tweak the boost a tiny bit. It drives so great I doubt I'll ever chase a dyno number.

Re: Euro 535i LS Turbo Build Thread - 9/15 Dyno Results

Posted: Sep 20, 2015 5:53 PM
by mkoepp
You have one sweet ride there Todd. A pure thing of beauty and a sleeper too......Congrats....